Special Processes
Mechanical Engineering & Solid Modeling
Presently we support all the major CAD/solid modeling suites including SolidWorks, ProEngineer, Unigraphics and CATIA. This suite of design software allows us to provide seamless communication with our customer design teams by providing a common database for geometry deÿnition between part design, tool design and tool CNC fabrication. We have the capability to create models and drawings from inception or modify existing components and assemblies as required by our customers.
Smart Tools & Fixtures
We use additive manufacturing to produce jigs, fixtures, inspection gauges, drill guides, tooling masters and other auxiliary manufacturing tools and guides inexpensively. These SMART tools can be manufactured in hours via 3D printing technologies and eliminate the cost and time associated with machining. Details
Structural Analysis & Design
We also offer complete structural design capabilities to our customers as required for each program. Structural and thermal analyses can be performed using the finite element (FE) method. There are several modern FE pre/post processing programs available to rapidly develop finite element models and display analysis results. These include MSC.PATRAN, ABAQUS, SDRC I DEAS, and FEMAP. Details
Resin Transfer Molded Composites
Resin Transfer Molded Composite (RTM) manufacturing produces net shape complex composite parts at reduced cost using inexpensive masters and a closed molding system. RTM vacuum resin transfer molding process is a proven method of producing high-quality composite parts made from a wide range of fiber and resin combinations. Large and complex composite structures can be manufactured as a single piece, representing significant cost and labor savings. This includes structures with interior cores, like doors or hatches. Excellent for unmanned system applications, like fuselage, wing structures and winglets. Multiple cavity tooling is utilized where appropriate to meet production rate requirements. Details
Reverse Engineering & 3D Scanning
3D scanning has made it possible to accomplish this task very quickly with high accuracy and affordability. The laser scanner captures thousands of measurements per second and creates what is called “point cloud” data. This data is then converted to a solid model. It is possible to create a model that can be further modified, this requires a more complex conversion creating independent features. These solid model files can be exported in numerous formats and be compatible with most all common engineering programs.