DDM Guide Direct Digital Manufacturing Guide

Section overview

Machining & Molding

Bridge tooling, production molding and CNC: the conventional processes that take a design from ten parts to ten thousand.

Aluminum parts being CNC milled

3D printing rarely works alone. Once a design needs a production material, a cosmetic finish or quantities in the hundreds and thousands, conventional processes take over. The usual path runs from a printed master pattern, through soft or bridge tooling, to a hardened injection mold, with CNC machining filling the gaps wherever tight tolerances or specific alloys are required.

Where each process fits

Process Typical quantity Why use it
RTV silicone tooling 10–50 per mold Fast, cheap castings in production-like urethanes
Epoxy tooling 50–several hundred More durable than silicone, still quick to make
Injection molding Hundreds to millions Real production resins at the lowest piece price
CNC machining 1 to thousands Tight tolerances in almost any metal or plastic

The guides below explain how each method works, what it costs in time and effort, and the design rules that keep parts manufacturable.