DDM Guide Direct Digital Manufacturing Guide

Guide · Special Processes

Resin Transfer Molding

How RTM produces repeatable composite parts with good finish on both sides, and where printed tooling helps.

Infographic: resin transfer molding steps — lay up, close, inject, demold — with finished faces, closed mold and fiber types

Resin transfer molding (RTM) is a closed-mold composite process. Dry fiber reinforcement (glass, carbon or aramid fabric, often preformed to shape) is placed in a two-sided mold. The mold is closed and a liquid thermoset resin, usually epoxy, is injected under pressure until it wets out the fibers. After the resin cures, the part comes out with a molded finish on both faces.

Advantages over open molding

  • Consistent fiber content and thickness from part to part.
  • Two finished surfaces and tight dimensional control.
  • Lower emissions because the resin stays enclosed.
  • Integrated features such as inserts and foam cores molded in place.

Variants

Variant Difference
VARTM / vacuum infusion One rigid side and a vacuum bag; cheaper tooling
Light RTM Semi-rigid upper mold, lower pressure
High-pressure RTM Fast-curing resins for automotive volumes

Where additive manufacturing helps

Printed patterns and mold masters shorten tooling lead time, and water-soluble or breakaway printed cores make hollow composite parts possible. Washout cores in particular let designers make ducts and tubes that cannot be demolded conventionally.